Providing a fast and safe method of handling large volumes of material, conveyors are integral to all kinds of systems, as they provide quick and easy transportation of powder, bulk, and complicated geometries. A conveyor can be of many kinds, but its main principle remains the same regardless of the type - move objects from one place to another with the help of belts, buckets, rollers, or any other moving components supported by a frame. This blog focuses on conveyor rollers, which are one of the most popular types of conveyors and is widely used in warehouses worldwide. Let us look at the various types and uses of conveyor rollers.
What are conveyor rollers?
In roller conveyors, rotating cylinders are used to allow objects to skate across a surface. They move material from one location to another, often using gravity or small motors. The simplistic design of these conveyors has allowed many advancements to take place to upgrade them and keep them at par with the industry trends, with drive and live roller conveyors being the biggest innovation. With routine maintenance and care to the frames, mostly all of the conveyors can last for up to years however the rollers eventually suffer wear and tear and need to be replaced. The replacement conveyor rollers is not a very complicated process and can be easily carried out.
Selection criteria for the right conveying system
There are various types of roller conveyors in the market, all catering to different needs. However, there are a few specifications which are common across all these types, making it easy for you to find the most suitable one for your job.
Roller and frame material
This is the most essential specification as the material used to build frames and rollers makes all the difference in the quality. Generally, the frame is made of aluminium or steel. Making direct contact with your product, the rollers see more variety in composition as they impact the movement of the product too. Following the job requirements, some rollers are quoted in plastic or rubber to maximize friction whereas some are kept simplistic with aluminium or steel drums. So while choosing a roller, ensure that the material used will keep your product in the line and not harmfully impact its integrity of it.
Decide how large the material will be on the conveyor, and then arrange it so that it will not impair/obstruct the movement of the object, which means determining the dimensions of each roller, which is done by considering the load and loading conditions.
Load type and accumulation
The product at hand impacts the load type and accumulation. Think about the specifications of your product. Is it heavy? Fragile? Needs be separated from other products in the line? All these questions will help you in narrowing down your needs for a conveyor roller.
Conveyor rollers play a huge role in helping the products move from one place to another. By specifying your usage, you can easily find the model suitable to undertake your job. Moreover, with regular maintenance, their life can be elongated for up to many years however, rollers in those conveyors may need an early replacement. Replacement conveyor rollers can look like a daunting task if you do not know where to go. Buy the perfect replacement conveyor rollers here.